- Formerly Danzco -

Shaper Cutting Inserts and Insert Shanks

We are proud to offer a new product for machining splines and keyways in CNC machine tools. Initially common internal spline, external spline, and keyway cutting inserts and insert shanks for blind hole or through hole applications are available. We can make other sizes and shapes not listed on request. All inserts come with mounting screws.  

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All shaper cutting insert shanks are case hardened steel for strength, wear resistance and vibration control. Some inserts have a recommended shank, but for the others the shank to use is application specific, based on the minor diameter and lenth of cut.

We will provide CNC program information for each specific insert on request. A sample Haas VMC program for cutting the SAE B Flat Root spline in 4140 HT as a .txt file is here.

Styles

Custom Inserts

Internal Spline Cutting

External Spline Cutting

Internal Keyway Cutting

Other Cutting Shapes

Shaper Cutting Holders

Custom Inserts

For new insert sizes cut from blanks please use the following pricing. The following pricing is for a single insert.

Insert Blank 2 pc 4-6 pc 7+ pc
TIS010 - Size 1, 0.192" wide x 0.126" max feature height $68.96 ea $56.16 ea $50.96 ea
TIS018 - Size 1w, 0.3" wide x 0.126" max feature height $68.96 ea $56.16 ea $50.96 ea
TIS028 - Size 2, 0.32" wide x 0.31" max feature height $94.75 ea $81.95 ea $75.35 ea
TIS029 - Size 2w, 0.4" wide x 0.31" max feature height $94.75 ea $81.95 ea $75.35 ea
TIS042 - Size 2xw, 0.635" wide x 0.48" max feature height $113.07 ea $100.27 ea $93.67 ea
TIS063 - Size 3, 0.8" wide x 0.8" max feature height pricing on request
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Straight Internal Spline Inserts - Inch

TIS002
Descripton Size Part No. 2 pc 4-6 pc 7+ pc
1" - 6 Straight Side Internal Spline Insert 1w TIS002 $68.96 ea $56.16 ea $50.96 ea
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Flat Root Internal Spline Inserts - Inch

TIS014
Description Size Part No. 2 pc 4-6 pc 7+ pc
SAE A - 9T 16/32-30° pa Flat Root Side Fit Internal Spline Insert (recommended with shank T6S001) 1 TIS020 $68.96 ea $56.16 ea $50.96 ea
11T 16/32-30° pa Flat Root Side Fit Internal Spline Insert (recommended with shank T6S006) 1 TIS021 $68.96 ea $56.16 ea $50.96 ea
SAE B - 13T 16/32-30° pa Flat Root Side Fit Internal Spline Insert (recommended with shank T6S002) 1 TIS022 $68.96 ea $56.16 ea $50.96 ea
SAE B-B - 15T 16/32-30° pa Flat Root Side Fit Internal Spline Insert 1 TIS035 $68.96 ea $56.16 ea $50.96 ea
SAE C - 14T 12/24-30° pa Flat Root Side Fit Internal Spline Insert (recommended with shank T6S003) 1 TIS023 $68.96 ea $56.16 ea $50.96 ea
22T x 30° pa x 16/32 Pitch Flat Root Side Fit Internal Spline Insert 1 TIS024 $68.96 ea $56.16 ea $50.96 ea
27T x 30° pa x 16/32 Pitch Flat Root Side Fit Internal Spline Insert 1 TIS025 $68.96 ea $56.16 ea $50.96 ea
31T x 30° pa x 16/32 Pitch Flat Root Side Fit Internal Spline Insert 1 TIS026 $68.96 ea $56.16 ea $50.96 ea
29T x 30° pa x 10/20 Pitch Flat Root Side Fit Internal Spline Insert 2 TIS027 $94.75 ea $81.95 ea $75.35 ea
SAE D, E - 13T 8/16-30° pa Flat Root Side Fit Internal Spline Insert 2 TIS030 $94.75 ea $81.95 ea $75.35 ea
SAE F - 15T 8/16-30° pa Flat Root Side Fit Internal Spline Insert 2 TIS031 $94.75 ea $81.95 ea $75.35 ea
21T 16/32-30° pa Flat Root Side Fit Internal Spline Insert 1 TIS036 $68.96 ea $56.16 ea $50.96 ea
17T 12/24-30° pa Flat Root Side Fit Internal Spline Insert 1 TIS037 $68.96 ea $56.16 ea $50.96 ea
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Other Internal Spline Inserts - Inch

TIS007
Description Size Part No. 2 pc 4-6 pc 7+ pc
2000 Series Charlynn Female Spline Insert (recommended with shank T6S003) 1 TIS007 $68.96 ea $56.16 ea $50.96 ea
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Flat Root External Spline Inserts - Inch

TIS059
Description Size Part No. 2 pc 4-6 pc 7+ pc
SAE A - 9T 16/32-30° pa Flat Root Side Fit External Spline Insert 1 TIS057 $68.96 ea $56.16 ea $50.96 ea
SAE B - 13T 16/32-30° pa Flat Root Side Fit External Spline Insert 1 TIS058 $68.96 ea $56.16 ea $50.96 ea
SAE C - 14T 12/24-30° pa Flat Root Side Fit External Spline Insert 1 TIS059 $68.96 ea $56.16 ea $50.96 ea
19T 20/40-30° pa Flat Root Side Fit External Spline Insert 1 TIS049 Pricing on request
48T 10/20-30° pa Flat Root Side Fit External Spline Insert 2 TIS068 $94.75 ea $81.95 ea $75.35 ea
22T 16/32-30° pa Flat Root Side Fit External Spline Insert 1 TIS076 $68.96 ea $56.16 ea $50.96 ea
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Fillet Root External Spline Inserts - Inch

TIS052
Description Size Part No. 2 pc 4-6 pc 7+ pc
18T 32/64-30° pa Fillet Root Side Fit External Spline Insert 1 TIS052 $68.96 ea $56.16 ea $50.96 ea
30T 48/96-30° pa Fillet Root Side Fit External Spline Insert 1 TIS054 Pricing on request
14T 32/64-30° pa Fillet Root Side Fit External Spline Insert 1 TIS055 Pricing on request
11T 16/32-30° pa Fillet Root Side Fit External Spline Insert 1 TIS061 Pricing on request
30T 32/64-30° pa Fillet Root Side Fit External Spline Insert 1 TIS066 Pricing on request
16T 24/48-30° pa Fillet Root Side Fit External Spline Insert 1 TIS067 $68.96 ea $56.16 ea $50.96 ea
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Other External Spline Inserts

TIS051
Description Size Part No. 2 pc 4-6 pc 7+ pc
Comer Brake Disc External Spline Insert 1 TIS051 $68.96 ea $56.16 ea $50.96 ea
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Inch Internal Keyway Insert

TISKI2
Description Size Part No. 2 pc 4-6 pc 7+ pc
1/8" Square Keyway Insert (recommended with shank T6S001) 1 TISKI1 $68.96 ea $56.16 ea $50.96 ea
5/32" Square Keyway Insert (recommended with shank T6S006) 1 TISKI2 $68.96 ea $56.16 ea $50.96 ea
3/16" Square Keyway Insert (recommended with shank T6S006) 1 TISKI3 $68.96 ea $56.16 ea $50.96 ea
1/4" Square Keyway Insert (recommended with shank T6S002, T6S003, or T6S007) 1w TISKI4 $68.96 ea $56.16 ea $50.96 ea
5/16" Square Keyway Insert 2 TISKI5 $94.75 ea $81.95 ea $75.35 ea
3/8" Square Keyway Insert 2w TISKI6 $94.75 ea $81.95 ea $75.35 ea
9/32" Square Keyway Insert 2 TISKI7 $94.75 ea $81.95 ea $75.35 ea
3/4" Square Keyway Insert 3 TISKI8 Pricing on request
1/2" Square Keyway Insert 2xw TISKI9 $113.07 ea $100.27 ea $93.67 ea
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Metric Internal Keyway Insert

TISKM2
Description Size Part No. 2 pc 4-6 pc 7+ pc
3mm Square Keyway Insert 1 TISKM6 $68.96 ea $56.16 ea $50.96 ea
4mm Square Keyway Insert (recommended with shank T6S001) 1 TISKM1 $68.96 ea $56.16 ea $50.96 ea
5mm Square Keyway Insert (recommended with shank T6S001 or T6S006) 1w TISKM2 $68.96 ea $56.16 ea $50.96 ea
6mm Square Keyway Insert (recommended with shank T6S002) 1w TISKM3 $68.96 ea $56.16 ea $50.96 ea
8mm x 7mm Keyway Insert 2 TISKM4 $94.75 ea $81.95 ea $75.35 ea
10mm x 7mm Keyway Insert 2 TISKM5 $94.75 ea $81.95 ea $75.35 ea
9.96mm (.392") x 4mm Keyway Insert 2w TISKM7 $94.75 ea $81.95 ea $75.35 ea
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Other Shaped Inserts

TIS033TIS034
Descripton Size Part No. 2 pc 4-6 pc 7+ pc
Square Corner, 1/2" sq min., use 1/8" endmill to extend flats when used with T6S001 shank 1 TIS033 $68.96 ea $56.16 ea $50.96 ea
Hex Corner, 0.108 long flat, 1/2" min. hex, use 3/16" endmill to extend flats 1 TIS034 $68.96 ea $56.16 ea $50.96 ea
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Shaper Cutting Insert Holder Shanks

T6S002

Shanks are application specific based on minor diameter(B) and length of cut(LOC). Please contact us if you have any questions

Part No. Description Size OAL LOC A B Price
T6S001 A1 Shaper Cutting Shank 1 4.2" 1" 3/4" Dia. .45" Dia. $70 ea
T6S002 B1 x 3/4 Shaper Cutting Shank 1 4.8" 1.7" 3/4" Dia. .6" Dia. $70 ea
T6S003 C1 x 3/4 Shaper Cutting Shank 1 5.5" 2.4" 3/4" Dia. .71" Dia. $70 ea
T6S006 K2 Shaper Cutting Shank 1 4.6" 1.55" 3/4" Dia. .58" Dia. $70 ea
T6S007 Shaper Cutting Shank 1 6" 1.8" 1" Dia. .49" Dia. $70 ea
T6S009 Shaper Cutting Shank 2 6.5" 1.8" 1-1/2" Dia. .72" Dia. $92 ea
T6S010 Shaper Cutting Shank 2 6" 3" 1" Dia. 1" Dia. $92 ea
T6S011 Shaper Cutting Shank 2 9" 4.5" 1-1/2" Dia. 1.5" Dia. $92 ea
T6S016 Shaper Cutting Shank 2 5.9" 3.8" 1-1/2" Dia. 1.5" Dia. $92 ea
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